Smart Factory IoT, Predictive AI & Supply Chain Software
We engineer industrial software platforms that connect shop-floor machine sensors, automate warehouse logistics, predict equipment failure before it happens, and bridge legacy ERPs with modern cloud dashboards.
Operational Inefficiencies in Modern Manufacturing
Unplanned machine breakdowns halt production lines, costing tens of thousands of dollars per hour in lost throughput.
Data silos between legacy on-premise ERPs (SAP, Oracle) and shop-floor machinery prevent real-time visibility into inventory and scrap rates.
Manual paper-based quality assurance and inspection logs introduce human recording errors and slow regulatory auditing.
Dynamic supply chain disruptions demand real-time automated dispatch routing and shipment tracking rather than static weekly planning.
Industrial IoT Telemetry & Edge Ingestion
Connect PLC controllers, vibration sensors, and environmental monitors using MQTT and Kafka for real-time telemetry streaming into the cloud.
- MQTT, OPC-UA & Modbus protocols
- Kafka distributed event streaming
- Time-series database storage (Timescale/Influx)
- Edge-compute anomaly detection
Predictive Maintenance AI Models
Machine learning algorithms that analyze sensor heat, vibration, and duty cycles to predict equipment wear weeks before failure occurs.
Warehouse Management & Barcode Scanning
Custom tablet and mobile scanning applications that guide pick-pack-ship operations with real-time bin location updates.
Overall Equipment Effectiveness (OEE) Dashboards
Real-time executive and floor-manager dashboards tracking availability, performance, and quality metrics across every production line.
Automated Dispatch & Route Optimization
Algorithmic route planning that factors in vehicle capacity, delivery time windows, traffic, and fuel efficiency for logistics fleets.
Digital Quality Assurance & Traceability
End-to-end batch tracking and digitized QA inspection checklists with barcode scanning and compliance audit logging.
Capabilities for Industrial Operators
Bridge hardware, shop-floor operations, and enterprise cloud software.
Custom Industrial Web & Tablet Apps
Durable, high-contrast touch interfaces designed for factory floor workers.
Agentic AI & Supply Chain Automation
Autonomous purchase order reconciliation and inventory anomaly alerts.
Cloud DevOps & IoT Infrastructure
Resilient multi-cloud architecture handling millions of sensor pings per minute.
Frequently Asked Questions
- Can you connect our machines and sensors to a central system?
- Yes. We build data pipelines for industrial sensors and PLC data, with dashboards and alerts for operators.
- Can you integrate with SAP or Oracle ERP?
- Yes. We build integrations and middleware that connect shop-floor and warehouse systems to your ERP so inventory and production data stay in sync.
- How does predictive maintenance work?
- Models learn normal equipment behavior from sensor history and flag deviations early, so maintenance can be scheduled before a failure. Results depend on data quality, which we assess first.
- Do your tools work offline on the factory floor?
- Yes. We build offline-capable tablet applications that sync once connectivity returns.